Deliver 1200clear aligners per day with the new, end-to-end Clear Aligners Manufacturing Ecosystem
To address the growing need of solid and high-throughput manufacturing systems for clear aligners, Prodways developed - in close collaboration with leading players in the digital dentistry world like 3Shape, Imes Icore, Dreve and Full Contour - the Clear Aligners Manufacturing Ecosystem.
3D Scanning, Data preparation, Treatment design, 3D printing, Thermoforming, Laser marking and Trimming: the new Ecosystem provides a seamless hardware/software integration between each of these steps, with an high level of automatization.
“By implementing advanced software and hardware solutions into our digital dentistry manufacturing workflow, we created an end-to-end Ecosystem that every medium and large lab dream of.” says Alban d'Halluin, CEO of Prodways Tech.
The Ecosystem brings to the market three key advantages:
Unbeatable productivity (up to 1200 aligners manufactured per day), and low cost-per-part
Smooth manufacturing flow thanks to the high interoperability between each element of the Ecosystem, and a 24h cycle of automated production
Certainty of the results, and shorter time to market.
How it works
Complete data preparation HW/SW suite
Advanced CAM tools
1.200 models per day over 3 shifts
High speed 3D printing module
The fast ProMaker LD20, equipped with 2 moving DLP® projectors is one of the key components of the new modular system (see the video)
Automatic build platform loader/unloder module
For more than 8 hours of continuous production, with no manual intervention. (see the video)
Semi-automatic thermoforming module
To thermoform 9 models at once, in just seconds
Automatic Laser Marking and Trimming module
An all-in-one module for automatic marking and trimming of the aligners
Request the complete technical presentation of the system